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Home » What Is Wire Brush
What Is Wire Brush
Industrial wire brushes are type of industrial cleaning equipment. This types of brushes contains many rows of bristle made of various elements like stainless steel, nylon, soft brass etc. to cleaning rust trapped inside inaccessible location in machines.
These are of various types to be used for different purposes e.g. metal finishing, glass washing, food industries, textile processing, electronics circuit board.
Wire Brush Types
According to the shape and application, there are 8 kinds of wire brushes as following

Cup Wire Brush

Cup wire brush Cup brushes are used for removal of scale, rust, and paint, as well as for deburring and polishing. It is very good for large flat or round surface operation.
 

Bevel cup wire Brush

Bevel cup wire brush are used for rust removal, deburring, polishing and grout cleaning. It is ideal to clean corners and edges or other hard-to-reach areas.
 

Circular wire brush for bench wheel

It is installed on bench grinder to work on small working pieces which can be hold by hand. Most of the application is polishing and deburring.
 

Wire wheel brush for angle grinder

It is a flat wire brush with thread or hole in the middle. All of them are used in Angle grinders. It is good for welding remove (blending the weld) and grout cleaning. It is ideal to work on narrow space processing.
 

Shaft mounted wire brush

It is used for electric drill. All the wire brush has the shank either in round or hex shank, some is hex shank locking system. The wire brush can be cup wire brush, bevel cup wire brush and wire brush.
 

Nylon wire brush

It is generally good for light duty work on metal surface. Sometime work on clean containment and other drills on the working piece. It can not remove big stock of rust, but never scratch the surface.
 

Wood handle brush and plastic handle brush

It is good supplement for the power tools wire brush. For small and short time works.
 
Works well on the following Materials
Multi-function-Suitable to cut various materials

Wire brush wheel quality standard

1. The outer diameter of the brush body of the wire brush wheel and the coaxiality of the hole
2. Tensile strength of abrasive wire
3. Brush roller brush wire density
4. Normal service life of wire brush wheel
5. Whether the brush body loses wire
6. Surface finish, elasticity and water absorption of the suction roller
7. The materials used for the wire and body of the wire brush wheel
 
ECO quality: Wire brush is mostly supplied in DIY market,for those people who only use the wire brush occationly and make very small polishing and grinding. It has very fast speed, but life is OK. 
Standard quality:It has good life, can cope with different situation, even very tough rust. Life is much longer. 
Premium quality: For industrial use, extremely long time and extremely safe even used in very powerful machine. Also it can maintain very aggressive speed.
 
 
How To Choose Wire Brush?
Wire brush is generally used for deburring and rust removal. There are lot of different wire brushes in the world. 
We will give you few tips for you to how to choose the right wire brush.

By Power Tools

You must choose the right wire brush according to what power tools you are using
 
Angle-grinder
Angle Grinder
When you have angle grinder, you need following cup wire brush with the 22.23mm or 5/8-11 inch thread. The wire brush can be flat wheel or cup wheels.
Bench-wheel
Bench Wheel
When we need powerful machine to polishing, normally we use the stationary bench grinder. They have normally a round hole in the middle.
Electric-Drill
Electric Drill
How To Choose Right Wire Type
In general we have 2 types of wire for all wire wheels. One is twisted knot wire and another one is crimped wire. 
Please check the following picture
Crimped wire
It is general for getting rid of small burs or remove small layer of dusts. Sometime when we need make fine polish we also need crimped wire.
Twist knot wire
It delivers very aggressive brushing. When we need to remove big stock on the metal, or very thick rust on the surface, definitely we need choose twist knot wire.
Chose wire by Material
Steel wire
It is a strong wire, good for remove big stock rust, paint and grass on the pavement. The cost of the steel wire is good, but it can scratch the metal surface when it is hard. Also it might have chance that the working piece get rust again after steel wire grinding. So you need some Anti rust treatment after using steel wire.
Stainless steel wire
It is very good wire. Very good for remove big stock rust, paint and also weeds on the payment. The working piece will not getting rust after grinding. It is also not recommend if you are sensitive to the surface of your working piece as it is also easy get scratched on the surface
Brass wire
It is very soft material compare to other wire. It will never scratch the surface on the working pieces. So we suggest to use brass wire when the working piece is very hard and also need smooth surface. Also the working piece will not get rust again after brass wire grinding.
Brass coated wire
It is cheap version to replace the brass wire. It not so bad in the performance of rust removing. It still can cause the rust after grinding, but little better than the steel wire.
How To Choose Right Wire Type
Normally we pack a single unit wire brush in a inner box, and then in a master carton. It also can be a color box with customer logo on it, Another choice is single unit sealed in a double/single blister card. We also has a set of cup wheels in blister card, most of them are used in electric drill.

There are several conditions for delivery time

 Free Sample can be sent out within 3-7 Days. We will send by by DHL or UPS. If the samples requested are over 5Kg. We would charge our customer the freight.
We can be very quick if there is only 3-6 different sizes in one order, in general will be 15-20 days. But if in one order appear over 10 sizes, we must consider the delivery time over 25 days
 

As a China Wire Brush Manufacturers, hope customer can read the following info before ordering

1.Make sure what wire brush you need in your market, and in which size. Very important is to clarify the size of the tread or holes.
2.Make sure what is the application of your customer and in which quality you want to supply. Then we can suggest right Wire Brush and right shape.
3.Check the minimum quantity to see if it is OK for you.
4.Confirm what package you need.
If you still have questions, please feel free to send our
E-mail: sales03@delungrinding.com 
It is our great pleasure to serve you.
 

How should I protect myself?

Eye protection 
Ear protection (ear sets)
Hand protection (gloves)
Lung protection (dust mask, also called respirator)
 Never remove the protective machine guard and make sure it is properly adjusted to deflect debris away from you.
 Ensure that no other person is at risk, especially near the machine while working.
 

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